Towards Industry 4.0: Machine malfunction prediction based on IIoT streaming data
Dragana Nikolova, Petre Lameski, Ivan Miguel Pires, Eftim Zdravevski
DOI: http://dx.doi.org/10.15439/2023F677
Citation: Proceedings of the 18th Conference on Computer Science and Intelligence Systems, M. Ganzha, L. Maciaszek, M. Paprzycki, D. Ślęzak (eds). ACSIS, Vol. 35, pages 291–296 (2023)
Abstract. The manufacturing industry relies on continuous optimization to meet quality and safety standards, which is part of the Industry 4.0 concept. Predicting when a specific part of a product will fail to meet these standards is of utmost importance and requires vast amounts of data, which often is collected from variety of sensors, often reffered to as Industrial Internet of Things (IIoT). Using a published dataset from Bosch, that describes the process at every step of production, we aim to train a machine learning model that can accurately predict faults in the manufacturing process. The dataset provides two years of production data across four production lines and 52 stations. Considering that the data generated from each production part includes 4,264 features, we investigate various feature selection and data preprocessing methods. The obtained results exhibit AUC ROC of up to 0.997, which is remarkable and promising even for real-life production use.
References
- M. Ghobakhloo, “Industry 4.0, digitization, and opportunities for sustainability,” Journal of cleaner production, vol. 252, p. 119869, 2020.
- B. Natesha and R. M. R. Guddeti, “Fog-based intelligent machine malfunction monitoring system for industry 4.0,” IEEE Transactions on Industrial Informatics, vol. 17, no. 12, pp. 7923–7932, 2021.
- K. Wang and Y. Wang, “How ai affects the future predictive maintenance: a primer of deep learning,” in Advanced Manufacturing and Automation VII 7. Springer, 2018, pp. 1–9.
- P. Poór, J. Basl, and D. Zenisek, “Predictive maintenance 4.0 as next evolution step in industrial maintenance development,” in 2019 International Research Conference on Smart Computing and Systems Engineering (SCSE), 2019, pp. 245–253.
- Z. M. Çınar, A. Abdussalam Nuhu, Q. Zeeshan, O. Korhan, M. Asmael, and B. Safaei, “Machine learning in predictive maintenance towards sustainable smart manufacturing in industry 4.0,” Sustainability, vol. 12, no. 19, 2020. [Online]. Available: https://www.mdpi.com/2071-1050/12/19/8211
- Y. Ren, “Optimizing Predictive Maintenance With Machine Learning for Reliability Improvement,” ASCE-ASME J Risk and Uncert in Engrg Sys Part B Mech Engrg, vol. 7, no. 3, 05 2021, 030801. [Online]. Available: https://doi.org/10.1115/1.4049525
- E. Zdravevski, P. Lameski, A. Kulakov, S. Filiposka, D. Trajanov, and B. Jakimovski, “Parallel computation of information gain using hadoop and mapreduce,” in 2015 Federated Conference on Computer Science and Information Systems (FedCSIS). IEEE, 2015, pp. 181–192.
- E. Zdravevski, P. Lameski, A. Kulakov, B. Jakimovski, S. Filiposka, and D. Trajanov, “Feature ranking based on information gain for large classification problems with mapreduce,” in 2015 IEEE Trustcom/BigDataSE/ISPA, vol. 2. IEEE, 2015, pp. 186–191.
- E. Zdravevski, P. Lameski, C. Apanowicz, and D. Slezak, “From big data to business analytics: The case study of churn prediction,” Applied Soft Computing, vol. 90, p. 106164, 2020.
- M. Grzegorowski, E. Zdravevski, A. Janusz, P. Lameski, C. Apanowicz, and D. Slezak, “Cost optimization for big data workloads based on dynamic scheduling and cluster-size tuning,” Big Data Research, vol. 25, p. 100203, 2021.
- P. F. Orrù, A. Zoccheddu, L. Sassu, C. Mattia, R. Cozza, and S. Arena, “Machine learning approach using mlp and svm algorithms for the fault prediction of a centrifugal pump in the oil and gas industry,” Sustainability, vol. 12, no. 11, p. 4776, 2020.
- K. Khalil, O. Eldash, A. Kumar, and M. Bayoumi, “Machine learning-based approach for hardware faults prediction,” IEEE Transactions on Circuits and Systems I: Regular Papers, vol. 67, no. 11, pp. 3880–3892, 2020.
- W. Rhmann, B. Pandey, G. Ansari, and D. K. Pandey, “Software fault prediction based on change metrics using hybrid algorithms: An empirical study,” Journal of King Saud University-Computer and Information Sciences, vol. 32, no. 4, pp. 419–424, 2020.
- M. H. Chegeni, M. K. Sharbatdar, R. Mahjoub, and M. Raftari, “New supervised learning classifiers for structural damage diagnosis using time series features from a new feature extraction technique,” Earthquake Engineering and Engineering Vibration, vol. 21, no. 1, pp. 169–191, 2022.
- A. Mangal and N. Kumar, “Using big data to enhance the bosch production line performance: A kaggle challenge,” in 2016 IEEE international conference on big data (big data). IEEE, 2016, pp. 2029–2035.
- E. Zdravevski, P. Lameski, V. Trajkovik, A. Kulakov, I. Chorbev, R. Goleva, N. Pombo, and N. Garcia, “Improving activity recognition accuracy in ambient-assisted living systems by automated feature engineering,” IEEE Access, vol. 5, pp. 5262–5280, 2017.
- S. Tyagi and S. Mittal, “Sampling approaches for imbalanced data classification problem in machine learning,” in Proceedings of ICRIC 2019: Recent Innovations in Computing. Springer, 2020, pp. 209–221.